xaabaha 4-head Servo-driven Sauce Filling ee Kala Duwan

4-H ead Servo-driven Sauce Filling Machine

Furaha guryaha:

Waxaa lagu talagalay in ay ku daran kartaa sosyooyinka xoolaha (sos beef, sos mushroom, doubanjiang, tahini, sweet bean paste), markii la iska soo diriray 4-boqorka iyo servo-driven machine ka mid ah, si waa in laga heli karaa raadianka 100–500 g leh oo lacagga ±1% oo ka badan 3000–4000 bottle/soo socda. Guduudka SS 304 iyo qoraalka magaca dabka ee 316L waxaa lagu yaqaanayo kor ugu dambeeya iyo saaneeshada kale. PLC & DLP touchscreen control waxaa lagu talagalay in lagu sameyn doonaa halkii fariintooda oo dhammaantooda. Gravity-fed, anti-drip filling heads iyo mekanikas lift waxaa lagu yaqaanayo in lagu sameyn doonaa maalmahmo, maalmo, iyo maalmahmo.

Fursadaha koodu ：

● Guduudka Sanitary All-SS： guduudka SS 304 iyo qoraalka magaca dabka ee 316L waxaa lagu yaqaanayo in lagu dambeeyaa shaqsiyada iyo kor ugu dambeeya.

● Servo-Driven Precise Filling： Dhulka faraadiyo waxaa lagu sameyn karaa si xirfadda, kuwa baryada ah oo ka mid ah ayaa isku jiro sharciga ah ±1%.

● Kontrolla PLC & DLP Touchscreen: PLC Siemens + touchscreen DLP caafimaadka ah, safnaha ah, qeybka kale ee dhammaan ayay ku saabsan kartaa ugu muuji kartaa si toos ah.

● Raadaha Dhibaatooyinka Anti-Drip: Raadka anti-drip valves iyo mekanikashooyinka raadaha ka soo galayaas ayaa la abaal kartaa dhacinta iyo shaqsiinta hore ee raadka.

● Talo Xiriirka Kuwo Dhiggi: Ku yidhi container aqoonta loogu talagalay dadweynitaanka—macluuma parts ah macluuma, sida guard iyo holder adjustments ayaa la talagalay.

● Rakaaca Isku Sameynta: Rakaaca 2000×1100×2300 mm, shiineedka net 600kg, waa in laga sameyn karo production spaces ee isku sameyn.

Xogga ah Moduulad :

Sisteeda Dhibaatada & Feeding System: Wuxuu dhibaatada ahayd iyo orintashada dhibaatada ah si raadka ah.

Dhulka Xiriira Dhibaato: Waxaa ka mid ah dhibaatada si toos ah ku jirin waxbarashadii, ku support gudaha, roll-fed, iyo shrink dhuliyeed.

Inkjet Coder: Waxaa ugu yaraa batch codes, tareheeda, barcodes ama QR codes fadlan koodiga ah ee ku jiran traceability.

Dhulka Foil Sealing: Waxaa ku sameeyaa foil seals dependable ee products kale oo la xiriirayo caps aluminum foil, ku sodon shelf life.

Sistuuda Conveyor Rotary: Design rotary compact ee loo socoto circular bottle transport fiican space.

Sistuuda CIP Cleaning: Piping CIP integrated ee loo baqato cleaning iyo sanitizing in-place automated.

Meesha Xiriirka Tekhniska ：

Qaybta Isku Qorsheeda & Dibadda :

• Container Loading:

Waxaalka ama qaybka unscrambler ku yidhi lacagta bottle empty sauce oo ka soo galinayo conveyorka. Sensor ayaa dectahooda ah oo lacagta ahayd iyo si aad uga tagto PLC waxaad ugu yeelato dhalinyarada eedkood.

• Auto Tare & Calibration:

PLC ku jiro tare dhamaadka ah (sifrada) ee qarqooraha iyo kubadda ka soo galitaan parametraadii kale oo la selekto - xirfaha marka ah, raatooyinka gudaha/boqorka, haddaanka badbaadaha, iyo capping torque.

• Dual‐Speed Weigh Filling:

Valvaha ee ay ku baxaysa servo ka mid ah ugu yarreeyaa dhammaadka Raado Raadka , ka raacda dhammaadka 95-98% ee xirfaha marka ah. Fiican Raado Boleyska , PLC ka soo jeedo raado cad cadeed, si aad uga tagto ≤±1% sharciimaha.

• Anti‐Drip Nozzle Retraction:

Markii xirfaha marka ah ugu sameeyo, valva ka soo jeedo dhaawacda iyo noozlaha ka soo barataa. Device ah ee badbaadka ah ee air-blow-off waxaa lagu yidhiyo inuu ku sameeyo lacagta sauce ah si aad uga tagto drops ama stringing.

• Inner‐Plug Insertion:

Markii ugu sameeyo, dhagashii ku jirin raadka qoraalka. PLC ka soo saaray cylinder pneumaticaad oo ka qoraalaa liner ama foil seal fogaanka bottle, si aad ugaarso barakadda ee aan la'aan kartaa.

• Gudaha Screw Capping:

Dhagashii ku jirin raadka capping. Vibratory cap feeder ka soo saaray caps iyo ka qorayeen in ay ugu jiroon ah koonfurta. Servo-driven capping heads ka soo galay caps iyo ka qabayeen in ay ugu dhex jirin kartaa torque ee HMI (5–15 Nm) ka socodka, si aad ugu baahan kartaa caps ama over-tightening.

• Outfeed & Xaaladaha：

Caps iyo seals ku jirin raadka outfeed conveyor, si aad ugu sameeyo labeling, coding, ama direct packing—si aad ugaar kartaa xog ugu yarreey, continuous operation.

• Monitoring & Dhibaato Real-Time:

HMI ka soo gaaray data live—xog ee fill head, fill speed, capping torque, air pressure, iyo codsadayd ee faults. Markii haddii parameter uu sameeyo ku jiraan waxbarashada, PLC ka soo jeedaa line iyo ka soo saaray alarm, si aad ugaar kartaa operator intervention.

Caliimo & Shacado ：

Shacadaha: CE, UL, ISO 9001

Dhexeeya QC:

• Dhamaan ku guurin: Dib u dirir iyo ugu yaraal ka qeybka carruurta 304/316L stainless-steel, motor servoo, iyo qaylooyinka pneumatic.
• Dhamaan ku guurin: Qoraalka caadiga ah oo dhexeeya haddii u soo jirin, isku xiriira carruurta iyo servo valve ee dib u dirir iyo ugu yaraal.
• Fariintiriinta Full-Load: Caano 8 saac oo dhexdheg ah ee full-load testka ah oo sheegaya ayaa carruurta la sameyn doono iyo lafka lacagga la sameyn doono.
• Dhamaanka Factory Final: Caanka saxiida ah ee fill-testka ah oo dhexeeya iyo kalenjeesitaanka fill error la xiriir doonaa ±1%, QC report ku daro.
  

Masuulmadooda Ahaanta (FAQ):

Q: Ku kala sameynayo viscosity?

Jawaab: Fogaanta touchscreen ku xiriir resepinta ah; sistema ayaa auto-adjusts servo valve settings iyo fill speed—ma u baahan manuaal parts swap.

Q: Maxay filling heads ku cusboonyaan stringing iyo dripping?

Jawaab: Gravity-fed lift-up filling heads ku yaal anti-drip valves ayaa dhinacyada ayuu sameyn doonaa iyo ku culus doonaa haddii ugu sameeyo, stringing iyo dripping ku cusboonyaan.

Q: Maxay konteynarka ahaan ku sameeyo dadweynaha?

A: Ku jira pneumatic quick-release qoraxda iyo fixture-ka badbaadiyaha—marka hore loo socdo clamp-siina iyo loo fudud holders si aad ugu yimid macluuma bottle-siina dadkana waxyaabka.

Q: Kuna fiicaninaysa ±1%?

A: Servo valves waa in ay ku baxaan flow, load cells waxaa ka mid ah real-time timaada caano oo uga soo gudbiyn karaan PLC, iyo system-ka waa in ay ku barako cut-off si uu hayso ±1% accuracy.

Q: Maxaynaadan ugu sameyn doonaa iyo u sanid doonaa machine-ka?

A: Dhammaan product-contact parts waa in ay ugu jirto iyo CIP-ready si aan ugu sameyn doono in-place rinsing. Waxbarashada, ku jiro components si aan ugu sameyn doono manual high-pressure wash marka hore loo sameyn doono quick sanitation.

Talowada Service Bax ：

Dhinacyada Dhibaato Global!

warantii 1 sanad beelka ah; qoyska ahaanta ah ku jireen badbaadintaa beelka ah; badbaadiyaha daryeelka ah ayaa ka baxay.

Dibadda carruurta ah: caqabad cabbir ah markii warantii ka baxay; qoyska carruurta ah & sugeerista tekniska ah.

Carruurtida doorasho, diyaarasho & kubadda badbaadi.

Manual shaqo, ku saabsan qoraalka carruurta & daryeelinta u dirirka videega.

warantii 3 sanad oo ahannayd ee la xiriira boardka cararada.

Qeybaha spare parts ee ka mid ah hadda kaalmada oo uu ku jiro respoons iyo caafimaadka tekniska si toos ah.