Xaabaha Dual-head Carruurta Weighing ee Kala Duwan iyo Xaabo Capping Dhexeeya

Xaabaha Dual-head Carruurta Weighing ee Kala Duwan iyo Xaabo Capping Dhexeeya

Furaha guryaha:

Marka loo sameynay, salka ee production ka soo jiray dual-head liquid weighing filling units oo ah automatic inner plug insertion iyo outer capping stations, waa inaad uga arki karaan 5–50 kg filling ee xaladaha, creamaha, iyo sauces. PLC control meelaha photoelectric sensors ayaa ugu yar reer container ku jira, waxbarashada ah stop, tar, fill, iyo cap. Constructionka ah stainless-steel wuxuu ka heli kartaa mid ka ah hygiene standards; gravity filling wuxuu ka taggartee drips. Waa inaad uga arki karaan food additives, curing agents, industrial cleaners, motor oils, flavorings, pesticides, iyo veterinary drugs.

Fursadaha koodu ：

●Dual-Head Weighing Filling： Haddii head ugu jiro load cell ee high-precision iyo dual-speed fill valve (fast/slow) marka hore ayaa ka socda throughput iyo ±0.3% accuracy.

●Automatic Inner Plug & Outer Capping： Ka soo gudbinaya inner plugs iyo torques outer caps; capping torque waa adjustable marka hore ayaa ka socda container requirements.

●PLC & Touchscreen Intelligent Control： Dhamaan PLC Siemens ee ku sameyn karo halka dhexeeya touchscreen HMI waxaa lagu yimid macluumaadka one-touch settings oo ah carruurta carruur, xogga carruur, iyo capping torque.

●Anti-Drip Gravity Filling: Carruurtii gravity-fed carruur ee ku jiro valve anti-drip waxaa ka mid ah carruur dheer, isagoo leh carruur kale.

●All-SS Sanitary Construction: Qof main, hopper, carruur valves, iyo qasameed ayaa ku jira 304/316L stainless steel, wuxuu ugu yaraa sharciga food-grade sanitary.

●Compact Inline Conveyor: Conveyor carruur inline compact waxaa ugu yimid carruur chain qasaar oo ka soo diriraa plastic barrels iyo bottles ee 5–30 L, ku jiraan haddii aysan shaq ah.

●Rapid Changeover: Fittings quick-release, pneumatic clamps, iyo guards adjustable waxaa u baahan yihiin badbaadinta container size ku saabsan 5 daqiiq.

Codsiyada ：

Daweynta: Waxaa la mid ah carruur dhigashada injectables, syrups, liquid APIs, iyo pharmaceutical intermediates ee ay leeyihiin carruur weight-by-weight dosing, inner‐plug insertion, iyo cap sealing.

Farsamada iyo Kosmetik: Ee la sameyn yahay u dirintaa iyo ku saabsan kartaa ee lacag dheer ama dhexdooda ah ee kama jiraan shampoos, conditioners, shower gels, serums, lotions, iyo makeup removers.

Xaladaha iyo Ciwaanka: La xiriirayo ugu muuqataa ku dar kartaa ee midhaha qaraxda, cooking oils, sauces, condiments, iyo concentrate ciwaankiina haddii ka mid ah macluumaadka food-grade iyo dhammaantooda ayaa loo yaqaan.

Agrochemicals: Waxbarashada ah ee u baahan kartaa safada ah, ee leeyahay ku jiro pesticides, herbicides, fungicides, iyo foliar fertilizers ee lagu isticmaal in agrikoltura.

Lubricants Iyo Chemicals Industriyalka: Kala duwan kartaa iyo ku saabsan kartaa ee motor oils, hydraulic fluids, industrial cleaners, specialty solvents, iyo antifreeze solutions ku bixinta carruurta.

Xogga ah Moduulad :

Bucket Elevator: Ku dar kartaa lacag oo dhexdooda, granules ama tablets ka dib marka ah hoppereedka si fiican uga soo gaaban feeding.

Vibratory Feeder: Ku dar kartaa cadinada iyo flow rate ee dhexeemu si toos ah multihead weighing.

Hawladda Caruurta：Hawladda caruursan ah ee la shiddayo dhammaan hawladda carruurta oo lacagtiisa waa in lagu sameyn doono caafimaadka iyo dhigashada.

Dhulka Soo Caqabiyayaasha：Waxaad ka soo jirin kartaa si toos ah markii aad ugu sameeyo caqabiyo, kuwaas oo adeegga adeegga loo baabbiyay.

Nimankiinta CIP：Nimanka caruurta iyo nimanka sanitiiska pipeline-ka, kuwaas oo kala duwan doontaan waqtiga badbaadaha iyo ku yaal GMP standarda.

Meesha Xiriirka Tekhniska ：

Qaybta Isku Qorsheeda & Dibadda :

• Container Loading:

Xiriirkaamada ama kuwooyinka ku jiraan badiyadaha, bottlishada plastik ama jerrycans ku sameeyaan qalabka dhammaantooda (load cell). Sensor photoelectric ayaa mid ah ka sheegi doonaa haddii konteiner kasta oo kale ugu yaraan.

• Auto Tare & Calibration:

Sistemu control PLC ku jira tare (sifrada) ah ee qarsoonka carruurta. Si aad ugu yaraan, wuxuu ka soo galitaal parametraadii la xiriiray oo ku doonaya inaad uga tagto - carruurka lacagta ah, xogga carruurtida, dhammaantii cagaarinta plug-ka dakhla iyo capping torque - si keliya shisheeynta carruurtida.

• Dual‐Speed Weigh Filling:

Dhamaan Carruurtida: Qarsoonka ee ku baxaysa servo wuxuu uga taageysaa goobaha carruurtida waxbarashada; Dhamaan Carruurtida Dhexe: Haddii carruurkii container ka mid ah setpoint, PLC wuxuu uga adeegsaa dhamaanka carruurtida dhexe. Modeynta caafimaadka ah ayaa u fine-tunes carruurka aanu, si aad ugu yaraan ≤±0.3% carruurtida.

• Anti‐Drip Nozzle Retraction:

Haddii carruurka markaasid hore ahayd, qarsoonka carruurtida wuxuu uga jiray iyo noozluka wuxuu uga adeegsaa labaadeed si aad uga talo carruurka. Noozle air‐blow‐off optaalse wuxuu uga adeegsaa carruurka carruurka ah ee ka mid ah tipka, si aad ugu yaraan carruurka dheer iyo talo carruurka.

• Inner‐Plug Insertion:

Dhaqanka carruurtida waxaa la talagalay ka dib marka ah ee ku sameeyo si toos ah hadda leedahay. PLC ka qoray actuator pneumatic ee ku jiro liner ama foil seal dhexeeya ugu yarreeynta carruurta, ku saabsan barakadka aad uga tagto in lagu adeegsasho oo lagu galin karo.

• Gudaha Screw Capping:

Dhaqankooda waxaa la talagalay ka dib marka ah ee ku jirin gudaha capping. Feeder carruurta loo qeybiso caps iyo ka soo diriray iyaga dhinac. Capping heads ee ay ku sameyn doono servo-driven wuxuu ku daray caps iyo ku xiriiraayo si shisheeyo waxbarashada ah ee la heli karaa HMI, si aad uga fidiyo seals lacag-galinta oo kale oo aan ugu adeegsasho ama ugu galin karo.

• Outfeed & Xaaladaha：

Dhaqanka carruurta waxaa la heli karaa conveyorka outfeed, ka dib marka ah ee ku jirin labeling, date-coding ama si toos ah ka mid ah storage. Waxbarashada fully automated waxaa lagu sheegay high throughput iyo collection dheer.

• Monitoring & Dhibaato Real-Time:

HMI waxaa ka qoray data carruurta live ee ku saabsan dhalinyar (dhalinyar kale), capping torque, iyo codsiga badbaadaha ama alarmka. Haddii ardayada ah ugu jirin koorshaaska oo la mid ah, PLC wuxuu ku jeeda shisheeynta iyo ku daray alarm, si aad uga soo dirin operatorooyinka haddii lagu talagalay.

Caliimo & Shacado ：

Shacadaha: CE, UL, ISO 9001

Dhexeeya QC:

• Dhamaantada Dhexe: Dhamaanti iyo isku dhintiinta macluumaadka 304/316L stainless steel parts iyo valveedda pneumatic.
• Dhamaanti Dhex-Dhexaad: Qoraal carruurta real-time markaasuu ku yimid assembly, dhamaanti xiriirka ah ee moduleedka dual-head weigh iyo filling valves.
• Full-Load Fursad Shisheeyn: Shisheeyn carruurta 8 saac continuous full-load markaasuu ku yimid verification line stability iyo zero downtime.
• Dhamaanti Caafimaadka Caruurta: Calibration carruurta fill iyo testing sample real-liquid markaasuu ku yimid confirmation ≤±0.3% deviation.
  
  

Masuulmadooda Ahaanta (FAQ):

Q: Maxa ah ay u sameyn doontaan dhalinyar iyo caddeed?

A:HMI, fogaanka “Filling Parameters” → Sameyn target dhalinyar fill (5–50kg) iyo speed fill (barrels/saacad). System wuxuu auto-calculates valve opening iyo vibrator settings.

Q: Maxaa machine ka heli doontaan overflow?

A: Waxaa u amilaa noozlokooda feddiga ah ee dhexeeya aqoonsiinta, si aad ugu yaraan in walba ahayd, gacanka loo sameyn doonaa agartii iibin karo oo ku jira slow-fill mode leh.

Q: Ku seexda ka qab qaybka dhigga ah ama sauska?

A: Macluumaadkii wuxuu yeelo la xiriiraya lacagta, laakiin qaybka ama sauska haddii uu 3000cps ku jirin ee dhammaan 5–50 kg waxaa lagu qaadi doonaa macluumaadka piston ama auger valve cusub.

Q: Maxay ku sameyn doono halka container size?

A: Pneumatic clamps iyo guards kale ee quick-release waxaa lagu yaalo doonaa sameynta container size tool-free sida ku sameyn doon 5 daqiiq, markaasaa re-calibration carruurta gacanka ayaa loogu talagalay.

Q: Maxay hogaama hoos ku jirin ama hopperka ugu jirin dry?

A: Photoelectric sensors waxaa lagu dectect doonaa hogaamaha hoos ku jirin, iyo haddii hopperka ugu jirin (maalinta gacanka la mid ahay), macluumaadkii wuxuu ku alarm doonaa iyo ku paus doonaa joogitaanka, si aad ugu yaraysid operatorka inuu refill ama ku cadiso container.

Talowada Service Bax ：

Dhinacyada Dhibaato Global!

warantii 1 sanad beelka ah; qoyska ahaanta ah ku jireen badbaadintaa beelka ah; badbaadiyaha daryeelka ah ayaa ka baxay.

Dibadda carruurta ah: caqabad cabbir ah markii warantii ka baxay; qoyska carruurta ah & sugeerista tekniska ah.

Carruurtida doorasho, diyaarasho & kubadda badbaadi.

Manual shaqo, ku saabsan qoraalka carruurta & daryeelinta u dirirka videega.

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