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High-Speed Water Bottle Labeling (Food & Beverage)

High-Speed Water Bottle Labeling (Food & Beverage)


Background
Shenzhen ClearSpring, a leading bottled water producer, required high-speed labeling on Ø28 mm PET bottles at 300 bph with ±1 mm alignment accuracy. Their existing desktop labeler could only manage 200 bph at ±2 mm, causing throughput bottlenecks.


                                                                                               


Equipment

● Desktop Rolling Round Bottle Labeling Machine

● Servo-Driven Conveyor Module


Solution

  • Integrated a servo-driven conveyor module to maintain constant bottle pitch.
  • Fitted high-friction rollers on the Desktop Rolling Round Bottle Labeling Machine for rapid label adhesion.
  • Implemented PLC-controlled speed and pressure adjustments to optimize stability at high speed.


Results

Metric

Before

After

Improvement

Throughput

200 bph

300 bph

+50%

Alignment Accuracy

±2 mm

±1 mm

Defect Rate

2%

0.3% 

–85%


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Testimonial

“Our compact labeler achieved our target speed and accuracy—beyond our expectations.”
— Technical Manager, Shenzhen ClearSpring

Industry Tags
[Food & Beverage]

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