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Hexagonal Jam Jar Labeling (Food & Beverage)

Hexagonal Jam Jar Labeling (Food & Beverage)

Background

JamCo Ltd., based in Jiangxi, China, specializes in premium jam packaged in hexagonal jars. Manual labeling yielded only 120 bph at ±3 mm accuracy, causing misalignments and rework.

                                                                                                     

Equipment

● Automatic Rolling Round Bottle Labeling Machine

● Quick-Change Die Kit

Solution

●  Fitted custom six-face guide rails and adjustable pressure rollers on the Automatic Rolling Round Bottle Labeling Machine.

●  Pre-loaded six die sets to enable ≤2 min changeovers.

●  Integrated inline vision sensors to reject mis-labeled jars

六棱瓶果酱.png      未命名项目-图层 1 (44).jpeg


Implementation

Day 1: On-site measurements & guide rail fabaication

Day 2: Equipment installation & calibration

Day 3: High-speed trial runs & changeover demonstration

Day 4: Operator training & final acceptance

Results

Metric

Before

After

Improvement

Throughput

120 bph

200 bph

+67%

Alignment Accuracy

±3 mm

±0.8 mm

3.75×

Changeover Time

15 min

2 min

–87%

Yield

96%

100%

+4%



Testimonial

“Labeling is precise and efficiency soared. Changeovers are lightning-fast. We’ve ordered two more lines.”
— Production Manager, JamCo Ltd.

Industry Tags
[Food & Beverage]

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