The technology underpinning a 6-station gear pump filler is centered on precision servo control and positive displacement principles. Each of the six filling stations is equipped with its own high-resolution servo motor directly coupled to a gear pump. This technology allows for exceptional accuracy, as the fill volume is directly proportional to the number of rotations of the pump gears, which the servo motor controls with extreme precision. The PLC-based control system manages all six servos simultaneously, allowing for individual parameter setting and real-time monitoring of each station's performance. Advanced technological features include recipe storage for dozens of products, automatic CIP cycles, and data logging for traceability and OEE calculation. The gear pump itself is engineered with tight tolerances to minimize slip and maintain accuracy across a range of viscosities. This combination of mechanical engineering and digital control technology ensures that the filler delivers consistent, repeatable results, minimizes product waste, and offers the flexibility needed for modern manufacturing. For a technical deep dive into the servo-driven gear pump technology we employ, we invite you to contact our engineering department for a detailed presentation.
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