EN
Xaabaha Dhexeeya-dheerka Soo Kiray
Markaasaa maamulka inline pick-and-place capping machine ee ka soo jeedinayo cap picking, bottle gripping, iyo capping si toos ah systemka high-automation. Four VFD motors waxaa lagu talagalay carruur carruurta feeder, bottle clamp, conveyor, iyo capping head.
Sharaxaad
Dhagax -iyo -Ka Soo Dheer Capping Machine
Furaha guryaha:
Markaasaa inline pick-and-place capping machine wuxuu ku yidhi cap picking, bottle gripping, iyo capping si toos ah ee dhexeestada ah. Nabad VFD motors wuxuuna qof ku daran cap feeder, bottle clamp, conveyor, iyo capping head. Tool-free adjustments waxaa lagu heli karaa badbaadaha gudbida ah ee dib uga tagto bottle iyo cap sizes. Waa inanta ah ee xalalka (soy sauce, adeegyada), pharma (oral liquids), caafimaad ah (detergents, shampoos), agrochemical, iyo cosmetic farsamadda. Cap placement module amaanshuur ah oo lacag la'aan.
Fursadaha koodu ：
● Dhexdheerka Xiriirka Koor: Dhexdheerka xiriirka ah oo kala duwan 300–600 bottol/jam, ku jira inadii marka ah ee dhexdhexaadada iyo koorinta ugu yar.
● Iriddo Dhiciyada Faour: Faour iriddo ah ee si toosan siiyey motors VFD ee la mid ah cap feeding, bottle clamping, conveying, iyo capping—kooxayaal ayaa ka qoray macluumaadaha dheeri ah iyo adeegga adeegga.
● Badbaadaha Tool-Free Qoraalka: Adooxa soo badbaadee mar kale halka ah ee dhammaantooda iyo caps. Badbaadaha waxaa lagu sameyn doontaa fidowada—tool-free.
● Macluumaad Cap Pick-and-Place Dhex Dheer: Vacuum ama mechanical cap grippers, ku jiraan turra iyo rail gababka ah, ku yimid macluumaadka cap placement dheeri ah iyo seal integrity.
● PLC & Touchscreen HMI: PLC control meelaha ah 7″ touchscreen HMI ee caafimaad ah. Recipe storage ayaa ka jiro one-touch format recall iyo fiican kala duwan ee alarm.
● Material Industrial-Grade & Safety Guards: Qarqar iyo qasimada wuxuu ku jiray 304/316 SS; dabka PC shaqsiyada oo dhan wuxuu yimid sharciga CE ee midnimo.
● Dhexdeeda Capping: Qoobka capping waxaa la isagali karaa si 5–20 Nm torque, waxaad uga tagto caps kale ee xaaladaha, plastic screw, iyo foil-seal caps.
●Auto Fault Detection: Waxaad ka sheegto caps ku haysta, slippage ama misalignment, waxaad sii jeedo iyo alarma aqoonsan si aad ku soo galitaan rejects iyo si aad ku cadiso daacadka.
Codsiyada ：
Xool iyo Shacab: Xalabo, mayaashooyinka, shacab oo adeeg, bir, saus iyo ood—cap tightening dheer.
Daweynta iyo Nutraceuticals: Oral solutions, disinfectants, vitamin drinks, iyo health supplements—seal application dheer.
Xiriir iyo Cosmetics: Shampoos, conditioners, body washes, lotions, iyo serums—capping dheeraad ah.
Kimiyaal iyo Industrial: Lubricants, antifreeze, cleaners, iyo containers kimiyaal kaloo lagu soo socda—cap torque dheer.
Agrochemicals iyo Pesticides: Insecticides, foliar fertilizers, iyo pesticide solutions—closures dheer.
Dhamaan Qorqadaha：Qorqadaha elektronigga, reagentada labka, cuneeda, iyo sealants oo ku jirin bottlada sugaanta—dhammaan cap application.
Xogga ah Moduulad :
Cap Feeder Module：Feeder cap magnetic ama vibratory ku yar ee caps ka socda gripper la mid ah supply cap automatic 100%.
Bottle Accumulator：Ku sameeyaa iyo feeds bottlada automatically si ay capping line operation xaalad ah ugu badan 24/7.
Machine Labaashada：Labaashada wrap-around ama front/back options oo ahayd capping operation.
Inkjet Coder：Coding inline batch numbers, dates, iyo QR codes si ay nooltooyin end-to-end.
Air Blower Drying：Blows hawa dry cap iyo neck post-capping si ay bottles iyo labels ugu dhexeeya.
Meesha Xiriirka Tekhniska ：
| Model | BC-4C |
| Koronto | AC 220V 50/60 Hz |
| Xogta Cap | 300–600bottles/sac |
| Cuneys air | 4–6 bar(58–87psi) |
| Dhamaan Dhidibka Cap | 15–70 mm |
| Rageedka dhulka | 38–300 mm |
| Diimeteerka dhulka | φ50–220 mm |
| Motorada Koor | 4×motor ku jira VFD-ka ah |
Qaybta Isku Qorsheeda & Dibadda :
- Tixgal Cap：
Cap ku yuusay in ay uga soo qeybey koonfurta ama tawla feeder iyo si waa la sameyn doonaa marka horeeya. Tixaano ama dhigasho oo ka mid ah ay caps ku yimid oo ayeysan ay ugu yimid macluuma.
- Dhexdeeda Dhibaatooyinka & Ka qeybiso：
Dhibaatooyinka ku jirin kartaa karaa loo soo gudbinayo carruurta. Raadiyada iyo ka qeybiinta pneumatic ka mid ah dhibaatooyinka ugu yarreeyey taageerka hooska.
- Fur-Furkii：
Qoraalka fur-furkii ku soo baxay cap markaas ayuu sameeyaa inuu sameeyo xogga ah oo ka mid ah dhibaato, raadiyada ah ee ku jiraan.
- Ka Sameeyo Cap Wadajirka Torque：
Qoraalka ka sameeynta ayaa u ahan doonaa cap-ka, wadajirka programmable torque ayaa ku sameeyaa si toos ah servo ama pneumatic drive la sameeyaa cap-ka—ma ugu jiro under- ama over-tightening.
- Outfeed & Xaaladaha：
Dhibaatooyinka ka sameeynta ayaa ku jirin outfeed carruurta carruurtida ah (markiin, coding, ama packing), si ays ku haysta shisheeyeeya line ee lagu sameeyo.
- Deegaanka Real-Time & Alarmaha：
HMI ayaa ku jirtaa waxbarashada ka sameeyn, torque, tiro tiro, iyo alarmaha. Cap-qeybinti ama torque deviation ayaa ku jirtaa automatic stop iyo alarm.
Caliimo & Shacado ：
Shacadaha: CE, UL, ISO 9001
Dhexeeya QC:
1. Dib ugu yaraan - Kudar macluumaad iyo xogta saxda ee dhammaantooda ah ee laga soo ururay sheets SS 304 stainless-steel, VFD drives, iyo pneumatic components kuwaasoo sheegyaa dimensional checks, material certificates, iyo functional tests.
2. Dib loo sameeyo - Rumeeyo carruurta cap-picking, bottle-clamping, iyo capping actions waxbarashada positioning accuracy iyo drive synchronization carruurka ah oo ka mid ah assembly kuu sensors real-time ah u baahan yihiin.
3. Full-Load Fursad Tixgel - Sameeyo fursad 8 saac tixgal carruurka ah ee 300–600 bottles/hr markii lagu galay speed laafka ah si aad uga tagto stable operation, zero faults, iyo consistent throughput taal production conditions.
4. Dib Final Factory Inspection - Sameeyo sample runs carruurka ah ee bottle iyo cap types different ah si aad uga tagto 100% cap application accuracy iyo zero mis- or missed-capping; sameeyo report Quality Inspection formal ah gobolka ah before shipment.
Masuulmadooda Ahaanta (FAQ):
Q: Maxay ayaa rabnaa si aad uga badbaado cap size different ah?
A: Sareeyo quick-release fixtures, sii socday rails cap size position new ah, sameeyo cap diameter HMI ku jira—sareeyo spare parts needed.
Q: Ku qor meelaha cap pick ka badan?
A: Fiiri HMI “Cap Pick Settings,” waxaa lagaa adeegsato dib ugu dhexe ama garsoorka kac. Vibratory ama spiral feeder ay ku hadlaysa stabilitiyo ee kacaanka.
Q: Kuna baa markii 600 bottling/sooma ah?
A: Waxaa lagaa adeegsato PLC cycle times, ku yar yar VFD motor speeds, iyo ka dhintaa in bottle accumulator iyo cap feeder modules waa la abuuray oo kale.
Q: Maxay procedure ee daryeelka iyo sharciga ah?
A: Dibadda ah waxaa lagaa dabqado HMI, gripper, iyo guards food-grade cleaner; xilli ah waxaa lagaa fikirayo railey, sensors, iyo motors; boqortooyada ah waxaa lagaa haseeyo iyo lubrikoosoo gearbox.
Q: Maxay dumarka ee horumarinta ah?
A: Xaaladka ah ee carruurta carruur 10–40°C, riixda <75%, iyo sida ma ahan gas korosiive ama dust dheer ah.
Q: Haysa ku jiraan lineeeda ah?
A: Waxaa laga yaabaa chain, roller, ama belt conveyors iyo communication protocols standard (Modbus/TCP) carruur SCADA/PLC.
Talowada Service Bax ：
Dhinacyada Dhibaato Global!
warantii 1 sanad beelka ah; qoyska ahaanta ah ku jireen badbaadintaa beelka ah; badbaadiyaha daryeelka ah ayaa ka baxay.
Dibadda carruurta ah: caqabad cabbir ah markii warantii ka baxay; qoyska carruurta ah & sugeerista tekniska ah.
Carruurtida doorasho, diyaarasho & kubadda badbaadi.
Manual shaqo, ku saabsan qoraalka carruurta & daryeelinta u dirirka videega.
warantii 3-Sanadka Dhintaa: Waxaa u heli karnaa dhintii kale oo ku jira PLC controllers, touchscreen HMI panels, sensors, relays, iyo control circuitry dheer ee mid ah.
Qeybaha spare parts ee ka mid ah hadda kaalmada oo uu ku jiro respoons iyo caafimaadka tekniska si toos ah.
